Manage Bill Of Materials(BOM)

Efficient BOM Management with Raptech

Raptech’s BOM (Bill of Materials) Management module provides businesses with a comprehensive solution to efficiently manage their BOMs. The module enables businesses to define raw materials required for finished items and allows them to set default and maximum allowed wastage. Additionally, the module allows businesses to create BOMs within BOMs, making it easy to manage complex production processes.

Optimized Production Planning and Execution

With Raptech’s BOM Management module, businesses can optimize their production planning and execution processes. The module provides real-time visibility into raw material availability, enabling businesses to identify any shortages and take corrective action. Additionally, the module offers support for managing multiple versions of BOMs, ensuring that businesses have accurate and up-to-date information for their production processes. By streamlining the BOM management process, businesses can save time, reduce errors, and improve overall efficiency.

Production Forecasting

 

Efficient Production Forecasting with Raptech

Raptech’s Production Forecasting module enables businesses to forecast their production requirements based on a defined period and specific items. The module allows businesses to use the forecast for material requirement planning and to plan production schedules accordingly. This enables businesses to optimize their production processes, improve efficiency, and reduce waste.

Real-time Production Visibility

With Raptech’s Production Forecasting module, businesses can gain real-time visibility into their production processes, enabling them to make informed decisions and take corrective action as needed. The module offers support for managing production orders, scheduling production based on forecasted demand, and tracking progress against production targets. By streamlining the production forecasting process, businesses can optimize their inventory management, improve production efficiency, and ultimately increase profitability.

Material Requirement Plan(MRP)

Efficient Material Requirement Planning with Raptech

Raptech’s Material Requirement Planning (MRP) module provides businesses with a comprehensive solution to efficiently plan and manage their material requirements. The module enables businesses to create MRP based on production orders and production forecasts, with the option to select the period and warehouses on which stock has to be tested. Additionally, the module allows businesses to include items that are already on purchase orders and those that have been ordered but are yet to be received through GRN.

Improved Inventory Management

With Raptech’s Material Requirement Planning module, businesses can improve their inventory management by ensuring that the right materials are available at the right time for production. The module provides real-time visibility into material requirements, enabling businesses to make informed decisions about purchasing and production scheduling. Additionally, the module offers support for defining minimum and maximum stock levels, ensuring optimal inventory management. By streamlining the material requirement planning process, businesses can reduce errors, save time, and improve overall efficiency.

Production Order Management

Efficient Production Order Management with Raptech

Raptech’s Production Order module provides businesses with a powerful solution to efficiently manage their production orders. The module allows businesses to create production orders on the fly or based on the Bill of Materials (BOM) for a finished item. Additionally, businesses have the option to link production orders to sales orders, ensuring optimal order fulfillment.

Automated Raw Material Calculation

With Raptech’s Production Order module, businesses can streamline their production processes by automatically calculating the raw materials required for each order based on the BOM. The module also allows businesses to reserve stocks based on production orders, ensuring that raw materials are available when needed.

Flexible Production Options

Raptech’s Production Order module offers businesses the flexibility to select serial or parallel production stages, based on their specific requirements. The module also allows businesses to include bought-out items in production orders, providing a comprehensive solution for all production needs. By automating production order management, businesses can save time, reduce errors, and improve overall efficiency.

Production Order Routing/Scheduling

 

Efficient Production Routing and Scheduling with Raptech

Raptech’s Production Routing and Scheduling module allows businesses to efficiently route and schedule production stages. The module offers key features such as the ability to route to multiple stages in series or parallel, select start and end dates for each production stage, and allocate planned hours to each stage. Additionally, the module enables businesses to select machines and resources for each stage, with information on their start and end times and planned hours.

Capacity Planning and Resource Allocation

With Raptech’s Production Routing and Scheduling module, businesses can define machine and resource capacities to ensure optimal capacity planning and allocation. The module helps businesses to identify machine and resource availability and capacity constraints, enabling them to schedule production stages more efficiently. By streamlining the production routing and scheduling process, businesses can improve productivity, reduce errors, and ultimately improve overall efficiency.

Production Stage Execution

Efficient Production Stage Execution with Raptech

Raptech’s Production Stage Execution module provides businesses with an efficient solution to execute and manage their production stages. The module allows businesses to assign tasks to stage owners, specifying the raw materials required for each production stage. Once the production stage is completed, users can update wastage, actual start and end dates, and actual hours taken. The module also allows businesses to create different lot number sequences and track raw materials consumed during the production stage. Additionally, users can enter rejection details like status and generate serial numbers while updating expiry dates if any. By providing real-time visibility into production stage execution, businesses can identify and address issues quickly, improving overall efficiency.

Optimizing Production Stage Execution

With Raptech’s Production Stage Execution module, businesses can optimize their production stage execution by defining the start and end dates of each stage along with planned hours. The module allows users to select machines and resources for each stage and specify their start, end, and planned hours. These details help businesses to schedule production stages effectively, taking into account machine and resource capacities. By optimizing production stage execution, businesses can reduce production time, improve quality, and ultimately improve their bottom line.

Manage Material Requests

 

Efficient Material Request Management with Raptech

Raptech’s Material Request module enables businesses to streamline their internal inventory management processes, ensuring that departments have access to the materials they need to operate efficiently. The module allows businesses to create material requests based on production orders, enabling users to select the relevant production order and automatically add the required raw material quantity to the material request. The material request can then be sent to the store for fulfillment.

Streamlined Material Request Creation

With Raptech’s Material Request module, businesses can create material requests quickly and efficiently. The module eliminates the need for manual processes and enables users to easily create material requests based on their specific requirements. Additionally, the module allows businesses to track the status of material requests and ensure that the necessary materials are available for production. By streamlining the material request creation process, businesses can improve efficiency, reduce errors, and ultimately improve their bottom line.

Track Production Order Status

Efficient Production Order Tracking with Raptech

Raptech’s Production Order Tracking module provides businesses with a comprehensive solution to efficiently track and manage their production orders. The module enables businesses to track the status of production orders, showing which stage of the entire production process they are in. It also provides real-time visibility into completed stages and future stages, as well as details on planned and actual start and end times.

Real-Time Order Status Updates

With Raptech’s Production Order Tracking module, businesses can easily monitor the progress of their production orders and identify bottlenecks or areas for improvement. The module allows for the generation of barcodes for finished items and the printing of serial numbers, ensuring accurate tracking of items throughout the production process. By streamlining the production order tracking process, businesses can save time, reduce errors, and improve overall efficiency.

Production Time Sheets

Efficient Production Time Sheet Management with Raptech

Raptech’s Production Time Sheet module provides businesses with a comprehensive solution to efficiently manage their production time sheets. The module enables businesses to enter time sheets against each production order, either by resource or by machine. Users can capture details such as date, shift, overtime hours, and quantity produced by each machine and resource. Additionally, the module allows users to attach files and update comments, providing real-time visibility into the production process.

Optimal Time Sheet Tracking and Usage

With Raptech’s Production Time Sheet module, businesses can optimize the usage of their production resources and ensure accurate tracking of their time and efficiency. The module provides real-time visibility into the time sheet status, enabling businesses to identify areas of improvement and take corrective action. Additionally, the module offers support for production resource allocation and management, ensuring that resources are properly utilized and scheduled for optimal performance. By streamlining the production time sheet management process, businesses can save time, reduce errors, and improve overall efficiency.

Quality/Inspection Process

 

Efficient Quality Control and Inspection with Raptech

Raptech’s Quality Control and Inspection module provides businesses with a comprehensive solution to efficiently manage their quality control and inspection processes. The module enables businesses to define inspection parameters for each finished or semi-finished item, including expected minimum, maximum, or standard values. During the inspection process, users can record the observed values and attach the inspection report for future reference and auditing purposes. The module allows businesses to track inspections for all items in a lot or sample items, ensuring consistent quality across all production batches.

Accurate Inspection and Quality Control

With Raptech’s Quality Control and Inspection module, businesses can ensure accurate inspection and quality control of their products. The module provides real-time visibility into inspection status and results, enabling businesses to identify quality issues and take corrective action. Additionally, the module offers support for quality improvement initiatives and root cause analysis, helping businesses to continuously improve their products and processes. By streamlining the quality control and inspection process, businesses can save time, reduce errors, and improve overall efficiency.

Finished Goods Packing

Efficient Finished Goods Packing with Raptech

Raptech’s Finished Goods Packing module provides businesses with a comprehensive solution to efficiently pack their finished goods. The module allows businesses to complete packing for production completed goods and inspection completed goods, ensuring that they are properly packaged and ready for shipment.

Optimized Packing Process

With Raptech’s Finished Goods Packing module, businesses can optimize their packing process and ensure that their finished goods are packaged accurately and efficiently. The module allows businesses to generate packing slips and labels for the finished goods, and also provides real-time visibility into the status of the packing process. Additionally, the module enables businesses to track the quantity of finished goods packed and shipped, helping them to manage their inventory levels more effectively. By streamlining the packing process, businesses can save time, reduce errors, and improve overall efficiency, ultimately leading to increased customer satisfaction and business growth.

Manage Machine Maintenance

 

Efficient Machine Maintenance with Raptech

Raptech’s Machine Maintenance module provides businesses with a comprehensive solution to efficiently manage and track maintenance activities for their machines. The module allows businesses to record both reactive maintenance and preventive maintenance activities. With the module, businesses can create preventive maintenance schedules for each machine in their shop floor and link the required spare parts to ensure that those parts are always available in stock. The module also gives alerts when machines need to be maintained based on predefined schedules.

Improved Machine Performance

With Raptech’s Machine Maintenance module, businesses can keep track of machine breakdowns and repairs, ensuring optimal performance and minimizing downtime. The module enables businesses to capture all the details related to breakdowns, such as duration, spares used for fixing, and the reasons for the breakdown. This information can be used to analyze machine performance and identify areas for improvement. By streamlining the machine maintenance process, businesses can improve machine performance, minimize downtime, and ultimately increase productivity.

Production Reports

Real-Time Production Insights with Raptech

Raptech’s Production Report module enables businesses to gain real-time insights into their production activities. The module provides businesses with configurable reports, standard reports for every activity and function, reporting types are list reports, dashboards, pivot reports, which can be exported. The module allows businesses to monitor every activity involved in production, reports for production orders, schedules, resource and machine availability, and much more.

Efficient Production Monitoring and Analysis

With Raptech’s Production Report module, businesses can monitor production progress in real-time and gain insights into production activities. The module offers support for list reports, dashboards, pivot reports, and more, enabling businesses to generate reports that provide insights into their production activities. Additionally, the module provides businesses with real-time visibility into production activities, enabling them to identify bottlenecks, take corrective action, and optimize their production processes. By streamlining the production reporting process, businesses can save time, reduce errors, and improve overall efficiency.